Winco CSAW6010DEX/C Operations Instructions download pdf (Page 6)

Page 4

60706--177

5335-000

1. Lubrication - Before starting the engine, fill the

crankcase to the proper level with a good quality oil. The

recommended grade of oil and quantity of oil required is

listed in the engine operators manual. The necessity of

using the correct oil, and keeping the crankcase full

cannot be overemphasized. Engine failures resulting from

inadequate or improper lubricant are considered abuse

and are not covered by the generator or the engine

manufacturers warranty.

2. Diesel Fuel and Fuel Line Connections - Always use a

good grade of # 2 diesel fuel. For cold weather, blended #

1 fuel may be used - See engine operators manual for

recommendations. Never use gasoline or gasohol.

Always insure that the fuel is clean and free of all

impurities.

WARNING: FIRE

Diesel fuel is flammable and can be ignited to cause or

enlarge fires when proper precautions are not taken.

Never use fuel that has been stored for an extended

period of time. Fuel will lose its volatile properties and you

will be left with a ‘gum’ / varnish residue. This varnish like

substance will clog the filters, fuel lines and injectors. Old,

contaminated, stale fuel will not burn properly. The use of

a fuel additive, such as STA-BIL, or an equivalent will

minimize the formation of fuel gum deposits. If a unit has

been out of operation for an extended period of time, it is

best to drain old fuel from the engine and replace with

fresh fuel before attempting to start.

3. Battery connection - All electric start engine generator

sets are shipped with a battery kit for customer

installation. This kit consists of a battery rack, battery tie

down, battery cables, and instruction sheet for installation.

After installing the battery rack, file the instruction sheet in

the back of this manual for future reference.

A twelve volt battery, group U1 rated at 300 CCA or larger

is recommended for this electric start engine generator

set. Follow the battery manufacturers recommendations

for servicing and charging prior to use. Connect the

battery to the electric start system using the cables

provided.

CAUTION: EQUIPMENT DAMAGE

These electric start engines are NEGATIVE GROUND.

Use extreme caution when connecting the battery.

Connect the NEGATIVE battery terminal to GROUND.

For your safety always connect the positive battery cable to

the “bat+” terminal first. Then connect the negative battery

cable to the “bat-” terminal. Make sure all connections are

clean and tight. Reverse the sequence when

disconnecting, disconnect the negative cable first.

WARNING: PERSONAL INJURY

Lead acid batteries produce explosive hydrogen gas when

charging. Keep sparks, flames, and burning cigarettes

away from the battery. Ventilate the area when charging or

using the battery in an enclosed space. Lead acid

batteries contain sulfuric acid, which causes severe burns.

If acid contacts eyes, skin or clothing, flush well with water.

For contact with eyes, get immediate medical attention.

OPERATION/INSTALLATION

This engine generator set consists of a Hatz 9.9 hp diesel

engine and a 6 kw generator end. The Hatz engine is a

electric key start engine with internal diagnostics. The

engine is equipped with both low oil pressure protection

(3) and high cylinder head temperature protection (4). If

either should occur the engine will shut it self off and

display a shutdown light.

Two additional lights will tell you the unit is running (1) and

battery charging system is working (2). Lamp #5 is a

preheat which is not used ( See the engine operators

manual for addition information).

INITIAL START UP

Use the following checklist to verify the correct preparation

of the engine generator before starting.

On All Units Check:

1. Engine oil, fill as required with correct grade and

quantity.

2. Fuel level, fill as required with clean fresh fuel.

3. Visually check unit for loose parts.

STARTING and STOPPING

The throttle control on these generators is preset and

locked to operate at 3600 RPM (nominal) with no load

speed set at 3690 RPM. Only a trained service technician

should be allowed to adjust this speed setting. See

“Operating Speed” section for additional information.

1. Manual starting - Provision for manual starting is not

provided - If the battery is dead or defective, recharge or

replace it. Refer to the engine manual for additional

starting, operating, and stopping instructions.

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Winco CSAW6010DEX/C Operations Instructions Page 6

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